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The company will brief Australian Defence officials on the US Navy Knifefish program and consider ways to offer it to the RAN (should US export clearance be made available at some point in the future) within the framework of Sea 1778 Phase 1, the RANs Deployable MCM – Organic Mine Countermeasures project.

Knifefish, named after a family of sleek fish, is a US Navy development program to deliver an organic underwater mine hunting capability to the Littoral Combat Ships (LCS) project. Although it is designed for use aboard the relatively large LCS,

General Dynamics says Knifefish can be integrated with some smaller vessels as long as there is adequate deck space for the containerised system and basic onboard infrastructure such as cranes to assist launch and recovery.

Defence does not have a stated requirement for a heavyweight minehunting UUV, but the company sees some synergies between Knifefish and some of the Sea 1778 project requirements and will canvas these during their forthcoming visit to Canberra.

Knifefish program

The Knifefish UUV is designed to detect, identify and ultimately avoid mine threats. It is an offboard sensor that is launched from the LCS and executes a pre-programmed Search mission before being recovered aboard the host vessel for analysis of the gathered data. Because the LCS does not have to enter the minefield, the open-architecture Knifefish system saves and protects valuable resources including ships and personnel. However it does not have the capability to destroy mines and, if required, these must be dealt with by other means.

The Knifefish system aboard each LCS will comprise two UUVs, a containerised data processing centre and a further module for the storage and charging of the vehicles batteries.

The Knifefish UUV itself is a 21-inch diameter, 19 foot-long electric torpedo which weighs 2,800 lbs and has a specified endurance of over 16 hours, depending upon speed which can vary between two and six knots. General Dynamics Advanced Information Systems provides the control and power distribution systems within the UUV and the mission computer and control systems and acts as the systems integrator. Bluefin Robotics manufactures the UUV and its control systems.

The primary sensor is a Low-Frequency Broadband (LFBB) sonar originally developed by the US Navy ReSearch Laboratory and manufactured by Ultra Electronic Ocean Systems. It is capable of detecting volume, proud and even buried mines in high-clutter underwater environments.

According to the US Navy, the LFBB sonar has demonstrated excellent performance in the high clutter environment typical of littoral minefield locations and has also demonstrated a low false alarm rate – often the bane of mine hunting operations.

Data is stored in a Removable Data Storage Module (RDSM) which is recovered from the UUV after it is hoisted back aboard the host vessel and its information downloaded for analysis in the modular processing centre. While this is happening, the UUV can be rapidly turned around by installing a ‘clean’ RDSM and newly-recharged batteries.

The system can be reprogrammed after launch but how this is achieved is classified. Launch and recovery of the UUV can be undertaken without stopping the host vessel – at a range of speeds somewhat below the top speed of an LCS.

The concept was evolved from a US Naval ReSearch Laboratory science and technology program which developed the capability and proved the concept. Following on from this, the Naval Sea Systems Command Program Executive Office Littoral Combat Ships (PEO LCS) PMS 406 awarded a development contract to General Dynamics Advanced Information Systems in September 2011.

“We have a US Navy contract to conduct the development of what is essentially an Engineering Development Model (EDM), It’s not specifically called that, but it’s for one system which includes two Knifefish vehicles, the launch and recovery equipment and mission van equipment which goes with it aboard the LCS and other ships of opportunity, the post-mission processing system and spares et-cetera,” explained Senior Program Manager Tom Mason to ADM.

“In addition to the EDM we have been asked to deliver one additional UUV to ensure sufficient availability for testing and the contract has the option for Low Rate Initial Production of between two and five systems.”

Mason said the Knifefish system had recently completed System Requirements and Preliminary Design reviews one month ahead of the agreed schedule with the US Navy and in January similarly completed the Critical Design Review which scrutinised the detailed design.

“Right now we are getting ready to start fabrication, we’ve just completed the CDR and we’re getting ready to build those vehicles and get them in the water,” he said. “Our goal is to get a production contract for the Knifefish system.”

The current schedule calls for the first system to undergo factory acceptance testing in the second quarter of 2014 with the test program to begin sometime in early 2015. Although the affects of US budgetary problems on the project is not yet understood, the Knifefish system is currently due to enter service with the US Navy in 2017.

Project Sea 1778 Phase 1 overview

Sea 1778 Ph1 will provide deployed maritime units with the capability to detect, classify, avoid, and where necessary, neutralise the mine threat. As such, is has a wider term of reference that the Knifefish UUV in isolation and can be viewed as a requirement for a ‘system of systems.’

According to the 2012 Defence Capability Plan it will be, “The initial means by which task groups implement self-protective Mine Countermeasures along intended routes, through choke points and within objective arenas. This capability will be complemented by the current dedicated MCM force, which will consolidate MCM effort within the area of operations.”

A littoral mine countermeasures capability will assume even greater importance for Navy later in the decade, with the service entry of the two LHDs. An organic mine detection capability during amphibious operations is an obvious application for systems such as Knifefish.

First Pass Approval was announced by Defence Minister Stephen Smith and then Minister for Defence Materiel Jason Clare in June 2012, at which time it was announced that the project would be capped at $100 million. Announced at the same time, was First Pass Approval for Joint Project 1770 Phase 1 (Rapid Environmental Assessment).

“Together, these projects will provide the ADF with a variety of deployable systems that will increase the safety and effectiveness of deployed maritime operations through enhancing the collection, processing, storage and dissemination of maritime environmental data,” said the Ministers.

One of the components of the system federation delivered under the project will reportedly be an expendable mine neutralisation system, something that Knifefish in its current form cannot do.

The DCP flags a year of decision for Sea 1778 Ph1, future budget constraints notwithstanding, between late 2014 and the first half of 2016, with Initial Operating Capability to follow around 12 months later.

Just which RAN surface vessels are intended to incorporate the projects capabilities is not yet abundantly clear, but the future Offshore Combatant Vessel (OCV) to be acquired under Sea 1180 would be a good bet.

One of the concepts under consideration is for a common hull design with ‘drop in’ mission modules and this would be the obvious candidate if adequate deck space is provided for in the basic design. Other applications include the two LHDs themselves, which would provide them with a degree of autonomy if no other threats exist. 

Synergies

General Dynamics’ Senior Management Business Development and Sea 1778 Capture Manager Christopher Taggart is at pains to point out that there is no connection between the two projects.

“It is up to the US Navy to consider whether they would consider export of the technology to the RAN,” he explained. “However since we’ve been very much involved in the development of a UUV-based mine countermeasures system, it made perfect sense for us to read about and get involved in the Sea 1778 project.”

It is understood that Navy is looking at a smaller UUV than Knifefish, with a diameter of around nine or 12.75 inches.

“What we’d like to discuss with DMO is the applicability of larger, higher endurance UUVs to the mine warfare problem,” Taggart said. “As you might guess, a smaller diameter UUV can carry less energy on board and therefore its mission length is shorter and it can do less in the mine warfare domain.”

One of the options being proposed for Australia is to provide a different sonar system in the 21-inch diameter Knifefish vehicle. Taggart says he is interested in demonstrating the integrated, open architecture of the system, but admits that he is not privy to the specific mine warfare requirements of the project.

In the proposal, the unspecified sonar system would be optimised for the long range detection of proud and volume mines but less effective than the current Knifefish sonar at detecting mines buried in the sea bed.

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